Flexographic printing delivers brand identity with photographic precision. We offer up to 6-color full-wrap printing with Pantone-accurate color reproduction on the outer wall, enabling complete 360-degree branded experiences. Our prepress team provides free artwork adaptation to cup template specifications, ensuring your brand assets translate perfectly to the cylindrical format. Minimum custom print order is just 10,000 cups — accessible for independent cafes, not just multinational chains.
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Premium Engineering
The double-wall construction uses two concentric paper cylinders bonded with food-grade adhesive, creating a trapped air layer that reduces external surface temperature by 40-45% compared to single-wa...
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Industrial Durability
We produce double-wall cups in seven standard sizes: 4oz (120ml) espresso, 8oz (240ml) small, 10oz (300ml) flat white, 12oz (360ml) medium, 14oz (415ml) large, 16oz (475ml) grande, and 20oz (590ml) ve...
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Global Standards
Our premium embossed outer wall option adds a distinctive tactile dimension to the coffee cup experience. Available in diamond, herringbone, ribbed, and custom patterns, the embossing creates micro-ch...
Material engineering: inner wall uses 280 GSM PE-coated food-grade board providing a continuous liquid barrier. Outer wall uses 200 GSM uncoated kraft or white board (printable surface). Both walls use FSC-certified paperboard from sustainably managed European forests. For environmentally-conscious brands, we offer PLA-coated inner walls that are certified compostable under EN 13432 in industrial composting facilities within 12 weeks.
Production excellence: our Istanbul facility operates four dedicated cup-forming lines with combined capacity of 1.5 million cups per 24-hour production day. Automated inline quality controls include seam-integrity ultrasonic testing, dimensional verification at 100-unit intervals, print-density spectrophotometric monitoring, and random microbiological surface testing. Our reject rate averages 0.19% — among the lowest in European cup manufacturing.
“Supply chain integration: we maintain strategic safety stock of all standard sizes (both printed and unprinted) enabling 48-hour dispatch on repeat orders. For custom-printed cups, standard lead time is 12-15 business days from artwork approval. We offer vendor-managed inventory programs for high-volume customers with automated reorder triggers and real-time stock visibility through our B2B portal. Our logistics team manages door-to-door delivery across the entire European Union, UK, Switzerland, and Norway.”
Cross-sell integration: our double-wall cups pair perfectly with our Cold Drink Cups for iced beverage programs, Plastic Lids for secure sipping and splash protection, Paper Bowls for soup-and-coffee combo meal deals, and Sauce Cups for milk and syrup portion service. Consolidating your beverage packaging with Brosan unlocks volume-tier pricing advantages across all categories.
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Frequently Asked Questions
Q1: Why choose double-wall cups over single-wall with sleeves?
A: Double-wall construction provides 40-45% better thermal insulation than single-wall with sleeve combinations, eliminates sleeve material waste and assembly labor, provides superior aesthetic appearance, and delivers a consistent branded experience without loose components. TÜV Rheinland independently verified our thermal performance claims.
Q2: What sizes and customization options are available?
A: Seven standard sizes from 4oz espresso to 20oz venti. Customization includes up to 6-color flexographic printing (Pantone-matched), embossed outer wall textures (diamond, herringbone, ribbed, or custom patterns), and PLA bio-lining for compostable applications. Minimum print order is 10,000 cups.
Q3: Are your cups compatible with standard coffee machine lids?
A: Yes, all our cups feature precision-rolled rims engineered for snap-fit compatibility with industry-standard SIP lids including our own Plastic Lids range. We provide lid compatibility specifications for every cup SKU to ensure perfect pairing with your existing lid inventory.
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