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BROSAN PACKAGING
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Brosan Packaging

Co-extruded Poly Mailers — Industrial Shipping Bag Manufacturer

Brosan Packaging manufactures high-performance co-extruded polyethylene mailing bags and industrial poly mailers, serving e-commerce fulfillment centers, fashion retailers, direct-to-consumer brands, and logistics operators across 30+ countries. We produce over 150 million poly mailers annually from our Istanbul extrusion and converting facility, offering formats from compact A5 document envelopes to oversized garment shipping bags capable of containing winter coats and bedding sets.

هندسة متميزة

Our co-extrusion technology is the foundation of superior film performance. Unlike single-layer blown film, our 3-layer co-extruded structure uses an outer LDPE skin (high-gloss print surface), a midd...

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متانة صناعية

Security features are integrated into every poly mailer through our tamper-evident adhesive closure system. The industrial-grade hot-melt adhesive strip provides a permanent seal that visibly destroys...

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معايير عالمية

Custom printing transforms poly mailers into powerful brand touchpoints. We offer up to 8-color flexographic printing on the outer surface with photographic-quality brand reproduction. For e-commerce ...

Size portfolio: we produce poly mailers in 18 standard sizes covering all major e-commerce shipping requirements. From 150×200mm jewelry and accessories mailers through 350×450mm standard apparel bags to 500×600mm oversized soft goods shipping bags. All sizes are available with or without expandable gussets for variable-depth contents.

Environmental responsibility: we offer recycled-content poly mailers manufactured with minimum 50% post-consumer recycled (PCR) polyethylene. These bags carry the appropriate recycling identification (LDPE #4) and are compatible with store drop-off collection programs. For brands targeting zero-plastic, we also offer paper-based alternatives through our Paper Bags product family.

Manufacturing specifications: our extrusion lines produce film at 800 kg/hour in gauges from 40 to 120 microns, with inline corona treatment for optimal ink adhesion. Our bag-making machines operate at 400+ bags per minute with automated quality monitoring for seal strength, dimensional accuracy, and print registration.

Supply chain and logistics: standard unprinted mailers ship within 48 hours from stock. Custom-printed orders require 10-14 business days from artwork approval. We offer landed-cost pricing including freight for European destinations, with door-to-door delivery managed through our established logistics network.

Product integration: our poly mailers complement our Stretch Film and Industrial Tape for pallet wrapping, T-Shirt Bags for retail use, and Garment Bags for premium fashion shipping. Multi-product ordering qualifies for consolidated volume pricing.

Frequently Asked Questions

Q1: What makes your co-extruded poly mailers stronger?+

A: Our 3-layer co-extrusion combines LDPE, LLDPE, and sealing-grade PE to deliver 40% higher tear resistance than single-layer alternatives. The LLDPE core provides exceptional puncture resistance that protects contents during rough handling.

Q2: Do you offer recycled-content poly mailers?+

A: Yes, we offer mailers with minimum 50% post-consumer recycled polyethylene. These are LDPE #4 compatible with store drop-off recycling programs. Lead time and MOQ are the same as virgin material alternatives.

Q3: What custom printing options are available?+

A: Up to 8-color flexographic printing with Pantone-matched brand colors. We support full-bleed designs, return-label integration, social media CTAs, and multi-language regulatory text printing.

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